Heat Sinks & Thermal Modules

Telemone provides heat sink and thermal module manufacturing for high-power electronic systems, with a focus on large, high-performance aluminum heat sinks.

With 2500T die casting capability, we are able to produce large and complex heat sink structures that integrate mechanical strength and thermal performance in a single component.

Large Die Cast Heat Sinks (Up to 2500T)

Our 2500T ultra-high vacuum die casting process enables the production of large heat sinks with:

  • Complex geometries and integrated features
  • Near-zero porosity for improved thermal performance
  • High structural integrity
  • Reduced need for secondary assembly

This makes die casting an effective solution for large-scale thermal components used in:

  • Data center equipment
  • Telecom infrastructure
  • Power electronics systems

Heat Sink Technologies

We support multiple heat sink manufacturing methods to match different performance and cost requirements.

Die Cast Heat Sinks

  • Ideal for large and complex structures
  • Integrated mounting and structural features
  • Suitable for high-volume production

Extruded Heat Sinks

  • Cost-effective for standard profiles
  • Reliable thermal performance

Skived Heat Sinks

  • High fin density and surface area
  • Suitable for high-power cooling applications

Thermal Integration

For advanced cooling requirements, heat sinks can be integrated with:

  • Vapor chambers (VC)
  • Heat pipes

This improves heat spreading and enhances overall system performance.

Sub-Assembly & Module Integration

Telemone supports delivery of fully integrated thermal modules, reducing assembly work for customers.

  • Welding for structural assemblies
  • Gasketing installation
  • Thermal pad application
  • Mechanical sub-assembly

Precision & Performance

We ensure consistent thermal performance through:

  • Tight tolerance control
  • Precision machining for thermal interfaces
  • Stable production quality

Applications

  • Data center hardware
  • Telecommunications equipment
  • Power electronics
  • Industrial systems

Large-scale thermal solutions enabled by 2500T die casting and integrated manufacturing.

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